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PRODUCTS - BRIEF RESUME' OF BHIMSARIA DOORS (P) LIMITED
PRODUCT ENTER PAST TO FUTURE
HAND CARVED DOORS OF TEAK WOOD
HAND CARVED DOORS OF ROSE WOOD
TIMBER LOGS - SLEEPERS
 
 
 
WHY FACTROY MADE PANEL DOORS-SHUTTERS-FRAMES ?
Due to tropical climate in India, Aluminium, Steel, Plastics made Doors have failed miserably. In ALIEN countries, Flush doors have reported been failed with adverse reports. Consequent to this, Factroy made panel Doors etc. have come into existence in a large scale due to its suitability for all conditions interior or exterior uses, weather tightness etc. Apart from this, it is more economical than of the aforesaid makes. As far as the demands of Factory made Wooden Door/Window shutters arc concerned, that there are requirments of huge quantity of shutters as a repair/replacements and fresh supplies and if these are done with scientific method and quality control such untimely replacements/repairs can be eliminated which will thus enable us to preserve our Forest Resources.
WHAT IS PANEL DOOR ?
Timber Panelled Shutters shall be constructed in the form of timber frame work of stiles and rails with panel inserts of timber.plywood,block board, veneered particle board, hardboard or asbestos cement boards of stiles and rails which is made out of one piece of timber. The sizes of stiles should be of 100mm in width and the top rail of 100mm iwth Bottom rail in between 150mm to 200mm and the rock rail of 150mm to 200mm with the panel recommended of 12mm veneered Particle Board as per BIS - 3097 or 9/12mm Water Proof Plywood as per BIS or Wooden Panel of 15mm thickness.
 

The Language of Doors

Bark : Areas of fiber from outside a tree.
Bevel : Machine angle other than a right angle. That is, a 3-degree bevel which is equivalent to a 1/8-in. drop in a 2-in. span.
Beveled edge : Edge of a door which forms an angle of less than 90 degrees with the wide face of the door, such as a 3-degree beveled edge.
Blister : Spot or area where veneer does not adhere.
Book size : The height and width of a door before pre fitting.
Brashness : Condition of wood characterized by low resistance to shock and by abrupt failure across the grain without splintering.
Burl : Swirl or twist in grain of wood, which usually occurs near a knot but does not contain a knot.
Butt joint : Joint formed by square edge surfaces (ends, edges, faces) coming together.
Chalk : White or other color chalk marks used by mills for some form of identification marking defects for repair.
Chatter : Lines appearing across the panel at right angles to the grain giving the appearance of one or more corrugations resulting from bad setting of sanding equipment.
Chicken tracks : Expression for scars which give the particular effect of a chicken's footprint. It is caused by air roots or vines.
Clustered : When a defect described in the grading rule is sufficient in number and sufficiently close together to appear to be concentrated in one area.
Composition face panels : A door face panel made of a wood derivative.
Core : Innermost layer of section in flush door construction. Types of construction include: wood block; particle board; wood block (lined); hollow; ladder; mesh or cellular.
Core (Wood Block) : Solid core of wood blocks or strips
Core (Particle board) : Sold core of wood or other lignocellulose particles bonded together, cured under heat, and pressed into a rigid panel.
Core (Wood Block, Lined) : Solid core of two parts: a central wood block core bonded to two core liners of wood or other lignocellulose materials.
Core (Hollow) : Core assembly of strips or other units of wood, wood derivative, or insulation board, with intervening hollow cells or spaces which support outer faces.
Core (Ladder) : Hollow core composed of strips of wood, wood derivative, or insulation board with the strips running either horizontally or vertically throughout the core area with air cells and/or spaces between the strips and supporting the door faces.
Core (Mesh or Cellular) : Hollow core composed of strips of wood, wood derivative, or insulation board, interlocked and running horizontally, vertically, or diagonally throughout the core area with air cells and/or spaces between the strips and supporting the outer faces.
Cross banding : Veneer placed between the core and face veneers of plywood face panels of wood flush doors in which the direction of the grain in 2-ply construction is at right angles to that of the face veneer.
Particle board
Solid
Mesh or Cellular
Mineral
Cross bar : Type of figure or irregularity of grain resembling a dip in the grain, running at right angles, or nearly so, to the length of the veneer.
Cross break : Separation of wood cells across the grain.
Dead knots (also open knots) : Openings where a portion of the wood substance of the knot has dropped out, or where cross checks have occurred to present an opening.
Delamination : Separation of plies or layers of wood or other materials through failure at an adhesive joint.
Discolorations : Stains in wood substances. Common are sap stains and blue stains.
Doze : Form of incipient decay characterized by a dull and lifeless appearance of the wood, accompanied by a lack of strength and a softening of the wood substance.
Edge band : Strip along the outside edges of the two sides and/or top and bottom of a door.
Face panels : Hardwood plywood, high pressure laminate, hardboard, or composition panels or combination thereof, whether flat or configured, which are used for the faces of flush doors.
Fill (putty repairs) : Repair to an open defect with fast-drying plastic putty.
Finger joint : Series of interlocking fingers cut on the ends of two pieces of wood which mesh together and are held by adhesive.
Gap : Open splits in the inner ply or plies, or improperly joined veneer when joined veneers are used for inner plies.
Gum spots : Well-defined openings between rings of annual growth, usually containing gum or pitch.
Interior Panel Doors
Side Light
Bifold
Kiln-dried : Lumber dried in a closed chamber in which the removal of moisture is controlled by artificial heat and usually by relative humidity.
Knife marks : Very fine lines that appear across a panel that may look as if they are raised resulting from some defect.
Knot (sound) : Cross section of a branch or limb with grain usually running at right angles to that of the wood in which it occurs.
Knot holes : Voids produced by knots dropping from the wood in which they were originally embedded.
Knots (pin) : Sound knots less than 1/4-in. in diameter.
Lap : Condition where veneers composing plywood are so misplaced that one piece overlaps the other and does not make a smooth joint.
Lock block : Concealed block same thickness as a door stile or core which is adjacent to the inside edge of the stile at the midpoint and into which a lock is fitted.
Patches : Matching wood pieces carefully inserted and glued into the door face after defective portions have been removed.
Pitch : Bleeding resin.
Rails : Cross or horizontal pieces of the framework of a wood flush door.
Rail (bottom) : Bottom cross or horizontal piece of a door.
Rail (top) : Top cross or horizontal piece of a door.
Shake : Separation along the grain, the greater part of which occurs between the rings of annual growth.
Shims : A split repaired in a piece of wood veneer.
Show-through : Irregular surfaces visible on the face of a wood flush door.
Entrance Door
French Door
Insulated Glass Door
Standard door : By industry practice, a standard door is book size in both width and height.
Stiles : Upright or vertical pieces of the framework of a wood flush door.
Tape : Strips of gummed paper used to hold edges of veneer together at the joints before gluing.
Telegraphing : Visible irregularities in surface of face of plywood caused by corresponding irregularities in the under laying plies such as core laps, voids, or extraneous matter.
Types (door styles) : The selection includes exterior entrance doors, interior passage doors, French or casement doors, bi-fold doors, side lights, patio sliding and swinging doors, thermal insulated-glass doors, louver do ors, screen doors, and specialty door products. Several selected types are illustrated here.
Vine streaks (marks) : Scars in wood generally caused by the stems of vines clinging by their hair-like roots to the tree trunk.
Warp : Any distortion in the plane of a door itself and not its relationship to the frame or jamb in which it is to be hung. Warp includes bow, cup, and twist:
Bow : A flat wise deviation from a straight line drawn from top to bottom; a curvature along the width of the door.
Cup : A deviation from a straight line drawn from side-to-side; a curvature along the width of a door.
Twist : A deviation in which one or two corners of a door are out of plane with the other corners of the door.
Wood flush door : Stressed skin construction consisting of a core, stiles, and rails, and or/edge banding, two face panels, almost all of which are wood, wood derivative. materials, or high pressure decorative laminate.
Worm track or scar : Groove or resulting scar tissue in wood caused by worms or other borers.
 
TIMBER SPECIES
Wood in general like any dead biological product is prone to deterioration from fungal and insect attack. Natural durability is a term that indicates the inherent resistance possessed by certain species of wood against infection from various destructive organisms.

In view of limited availability of natural durable species of wood are augmented by selected timbers of lesser durability and as suggested by ISI, few types of timber which grows early when sutaibily treated would give increased life by 4-5 times more than untreated wood.
CLASSIFICATION OF SPECIES OF TIMBER SUITABLE FOR MANUFACTURING OF DOOR SHUTTERS AS PER SPECIFICATION 1003-1977
Class Trade Name Botanical Name
I Teak Tectona grandis
II Deodar Cedrus deodar
III Bija Pterocapus marupium
  Chaplash Artocarpus chaplasha
  Haldu Adina cordifolia
  Hoilock Terminalia myriocarpa
  Jaman Syzygium spp.
  Kala siris Albizia odoratissima
  Mango Magnifera spp.
  Safed siris Albizia insignis
  Sal Shorea robusta
  Sissoo Delbergia sissoo
  Babul Acacia nilotica
  Gamari Gmelina aroborea
  Rubber Wood Heavea Brasiliensis
  Makai Shorea Assamica
  Birch Betula alnoides
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