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DOORS PROCESS FLOW - TECHNICAL HIGHLIGHTS -
MANUFACTURING PROCESS:
Factory made chemically pressure treated, kiln seasoned Panel Doors, Window Shutters,Ventilator , Frames and other Wooden Furnitures manufactured according to the following process:
LOG MILL:
The dressing and sizing of timber is done with the following:-
Wood sizing Maching Motorised Chain Cutter
Saw mill Horizontal & Vertical Circular Saw
AIR SEASONING
This is first covered shed properly ventilated provided with machanical natural draught system. The cut to size timber is stacked properly with spacens. This is done as to 13:1141-1972. It is a very slow process & takes about 7 to 10 days to reduce moisture content of the timber to the premissable limit. For pre-chemical treatment, air seasoning is done to reduce moisture content of wood to its fibre saturation point
In case of post-chemical treatment, air seasoning is done to remove the superficial moisture in timber cells & to reduce burden on Kilns.
 
 
 
CHEMICAL PRESSURE TREATMENT
The air seasoned timber is placed inside the Chemical pressure Treatment Chamber. The vaccum is created and maintained as per 18:401-1982. The preservative used (CCA-ASCU Make)is injected in the wood under pressure as per IS specifiction. Chemical Treatment is needed in order to increase the life of Timber to withstand all types of insects, fungus, termites and other wood borers, rot etc. The life thus of such timber is much increased due to preservative treatment
After the vaccum is created to remove superficial moisture in outer cells of timber and on releasing the vaccum, the residual chemical is transferred to reservoir and the timber is taken out from treatment plant.
KILN SEASONING
It is done with steam operated system which is very essential to prevent dimension changes such as expansion, shrinkage etc. which result in warping, cracking etc. Kiln sasoning completely sterilises the timbers and as such timbers are resistant to insects, fungus attack etc.
The timber is stacked properly as per procedures taWdown in IS 1141-1973. The kiln seasoning in whcih temparature and humidity is controlled as per guidelines laid down in IS -.1141-1973. In kiln, the moisture of wood is reduced very slowly under the controlled conditions to avoid and deterioration of quality of wood. This process takes approximately 10 to 15 days time, depending upon area and cliamtic conditions.
JOINERY WORK  
The kiln seasoned and Chemically Pressure Treated wood is used to manufacture shutters, frames wooden furnitures and other desired products, the wood is passed out through various stages of wood working machines and finally assembled to form shutters or frames as per the design, drawings, specifications of the purchaser by keeping in view of the specifications of IS:l003(Pt.ll)83.
FINISHING  
Final product after thorough inspection and test have the finished of smoothness with well-planed faces. It is flat and well-sanded to a smooth and level surface. Defective knots on surfaces if viewed are completely bored or cut and tightly plugged.
Before delivery, one coat of primer is applied as per IS: 1003' Pt.1 -77 at our Factory to protect the doors, shutter, frames etc against weather effects.During all the above process, the involvement of quality control is very important aspect and which is carried out as tolS:Code(s).
 
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